China Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels chain pulley

Merchandise Description

General Products      
 Application/Service Location
 
Steel Components Resolution for Automobile, Agriculture device, Construction Device, transportation tools, Valve and Pump technique, Agriculture machine steel Elements, motor bracket, truck chassis bracket, gear box , gear housing , gear protect, shaft, spline shaft , pulley, flange, link pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission equipment, sprocket, chains etc.
 
 Main blank Approach for Casting  
Sand Casting , Resin Sand Casting, Environmentally friendly Sand Casting, Shell Molding, Automated Molding, Dropped Wax Casting, Missing Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Procedure,
CT8-9 for Shell Molding and Dropped Foam Molding Casting Approach
CT10-11 for Guide Molding Sand  casting Method
 Applicable Substance  
See Desk Underneath (Ductile Iron Casting, Gray Iron Casting)
OR According to consumer prerequisite
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer necessity
 Casting Blank Weight Range from .01kg-1000kg for casting iron
 Applicable Machining Procedure  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From .005mm-.01mm-.1mm
 Machined Surface area Quality Ra .8-Ra3.2, in accordance to buyer necessity
 Applicable Heat Treatment method  
Normalization , annealing, quenching and tempering, Circumstance Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable End Surface  Treatment  
Shot/sand blast, polishing, Area passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, End Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for massive size solid pulley

 
Ductile Iron Casting Materials Comparison Table:

Forged iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Fantastic Britain
BS
Netherlands
NEN
Sweden
MNC
United states of america
ASTM A536
EN-GJS-350-22-LT GGG-35.three FGS 370-17 370/17 GN 38 0571 -fifteen ----
EN-GJS-400-eighteen-LT GGG-40.3     ---- ---- ---- ---- 60-forty-18
EN-GJS-four hundred-15 GGG-40 FGS-four hundred-twelve 420/12 GN forty two 0571 -02 60-40-eighteen
EN-GJS-four hundred-ten ---- ---- 420/twelve ---- ---- 65-45-12
EN-GJS-five hundred-7 GGG-fifty FGS-five hundred-7 500/seven GN 50 0727-02 65-forty five-twelve/
80-fifty five-06
EN-GJS-600-3 GGG-60 FGS-600-three 600/3 GN sixty 571-03 eighty-55-06
EN-GJS-seven hundred-two GGG-70 FGS-seven hundred-two seven hundred/2 GN 70 571-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-two 800/two     a hundred and twenty-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A ---- ---- ---- ---- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S ---- ---- Type D-5S

 
Gray Iron Casting Content Comparison Table:

Solid iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
United states
ASTM A48
EN-GJL-150 GG-fifteen Ft fifteen D Grade 150 GG 15 01 15-00 20 B / twenty five B
EN-GJL-200 GG-twenty Ft twenty D Quality a hundred and eighty/220 GG 20 01 twenty-00 25 B / thirty B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 twenty five-00 35 B / 40 B
EN-GJL-three hundred GG 30 Ft thirty D Grade three hundred GG 30 01 30-00 40B / 45 B

 

 

Our Deal :

Packing & Shipping and delivery  (Present As Previously mentioned):
Inner Packing →Strong & watertight plastic large is packed within, to preserve the merchandise in risk-free problem.
Or as consumer requests.

Outer Packing →Multilayer picket box with sturdy bandages, utilized for regular export bundle.
Or personalized as for every customer's specifications.

Our Company

                       ZheJiang CZPT Equipment Manufacture Co., Ltd.
                                                                                                   --Department of CZPT Ltd. 

We focus in Metallic Elements Resolution for Vehicle, Agriculture equipment, Building Machine, transportation equipment, Valve and Pump program etc. 

With trying to keep manufacturing procedure design, top quality plHangZhou, key producing processes and last good quality management in home.
We are mastering key competence to supply quality mechanical elements and assembly to our consumers for equally Chinese and Export Marketplace .

To satisfy different mechanical and practical needs from our buyers we are making a huge selection of steel items for our clients on foundation of different blanks answers and systems.
These blanks answers and systems contain procedures of Iron Casting, Steel Casting, Stainless Metal Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design and style procedure, we are giving professional enter to our consumers in conditions of process feasibility, price reduction and purpose strategy.

                You are welcome to get in touch with us for technological enquiry and enterprise cooperation.

FAQ:
one. Are you a producer or a trading company?
We are a specialist maker with in excess of fifteen years' export encounter for planning and producing vehicle machinery parts.

two. How can I get some samples?
If you want, we are glad to offer you you samples for free, but the new consumers are envisioned to spend the courier expense,
and the cost will be deducted from the payment for official buy.

3. Can you make casting in accordance to our drawing?
Yes, we can make casting in accordance to your drawing, Second drawing, or 3D cad model. If the 3D cad design can be supplied,
the advancement of the tooling can be much more productive. But without having 3D, based mostly on Second drawing we can nevertheless make the samples properly approved.

4. Can you make casting primarily based on our samples?
Sure, we can make measurement dependent on your samples to make drawings for tooling generating.

five. What is your top quality management gadget in house?
We have spectrometer in home to keep track of the chemical property, tensile take a look at equipment to management the mechanical residence and UT Sonic as NDT examining strategy to manage the casting detect underneath the surface area of casting.

US $1-6
/ kg
|
1 kg

(Min. Order)

###

Casting Method: Iron Casting
Casting Form Material: Ggg50, Option Ggg60, ASTM80-55-06
Casting Metal: Cast Iron
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100

###

Samples:
US$ 1.12/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process
 Applicable Material  
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
 Casting Blank Weight Range from 0.01kg-1000kg for casting iron
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment  
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for big size cast pulley

###

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0717-15 ----
EN-GJS-400-18-LT GGG-40.3     ---- ---- ---- ---- 60-40-18
EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0717-02 60-40-18
EN-GJS-400-10 ---- ---- 420/12 ---- ---- 65-45-12
EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/
80-55-06
EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 0732-03 80-55-06
EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 0737-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A ---- ---- ---- ---- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S ---- ---- Type D-5S

###

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B
EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B
US $1-6
/ kg
|
1 kg

(Min. Order)

###

Casting Method: Iron Casting
Casting Form Material: Ggg50, Option Ggg60, ASTM80-55-06
Casting Metal: Cast Iron
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100

###

Samples:
US$ 1.12/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process
 Applicable Material  
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
 Casting Blank Weight Range from 0.01kg-1000kg for casting iron
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment  
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for big size cast pulley

###

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0717-15 ----
EN-GJS-400-18-LT GGG-40.3     ---- ---- ---- ---- 60-40-18
EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0717-02 60-40-18
EN-GJS-400-10 ---- ---- 420/12 ---- ---- 65-45-12
EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/
80-55-06
EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 0732-03 80-55-06
EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 0737-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A ---- ---- ---- ---- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S ---- ---- Type D-5S

###

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B
EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B

Overview of Different Types of Pulleys

A pulley is a wheel mounted on a shaft or shaft. Its purpose is to facilitate the movement or change of direction of the cable or taut rope, and to transmit power between the cable and the shaft. Pulleys are typically used for lifting, winding or forklift applications. If you are building your own pulley system, the following design and installation considerations should be followed. This article will give you an overview of the different types of pulleys.
pulley

Pulley System Mechanics

There are many different ways to utilize the mechanism of the pulley system. The most basic pulley system consists of a fixed wheel and a support frame. Both components are connected by ropes or cables used to support the load. A pulley system is effective when the force required to lift the load is less than the weight of the object being lifted.
One way to use a pulley system is to suspend a block with a mass of 0.80 kg on a fixed pulley. Then another person can hang a bucket weighing up to 40kg. The weight of the bucket is transferred to the fixed pulley. The rope is attached to the pulley by a loop or sling. The rope will spin and pull on the barrel or block.
The pulley system is also an important tool for lifting heavy objects. Pulleys are often used in construction equipment to make lifting heavy objects easier. Gun tackles, yard tackles, and stationary tackle systems are common examples of these devices. They use the mechanical advantage of the design to guide the force that lifts the object. If you want to learn more about pulley systems, visit Vedantu. This website will provide you with a full description of the mechanism and its application.

Types of pulleys

Many different types of pulleys are used to lift heavy objects. They change the direction of the force and are an integral part of the cable system. Therefore, pulleys can move large and heavy objects more easily. However, before buying a pulley, you should have an idea of ​​the benefits it brings. Below are some of the most common uses for pulleys.
Conical Pulley: Consists of several small conical pulleys connected to each other. The larger base of one pulley is used to guide the force. Round pulleys are used in the same way as step pulleys. They are widely used in industry and can be purchased at any hardware store. Pulleys are a huge investment, and the benefits they provide far outweigh the cost.
Movable Pulls: These are similar to their names, but work by allowing objects to move with the pull. Their movable parts are attached to the object to be lifted. They are also ideal for lifting heavy loads and can be found in utility elevators and construction cranes. They are also used in many other industries. They can also be made of wood, plastic or metal. The type of pulley you use depends on its intended use.

Mechanical Advantages of Pulley Systems

A pulley system is a simple machine that reduces the effort required to lift heavy loads. This mechanical advantage is proportional to the number of loops. For example, if you have a single rope loop, you must apply equal force to lift the weight. When you add another rope loop, you can lift heavier weights just by applying the same force. Therefore, a pulley system is an excellent way to use gravity to your advantage.
Mechanical advantage is a measure of the effectiveness of a pulley system. This ratio of force to work is called the mechanical advantage. In other words, if the rope system has a large mechanical advantage, it means that it requires less force to lift heavier loads. This advantage is usually measured in kilograms and is the same for all pulley systems. In general, the greater the mechanical advantage, the less effort is required to lift the load.
The mechanical advantage of a pulley system is that a single movable pulley requires half the force to lift an object than a single fixed pulley. Assuming frictionless bearings, the MA of a single pulley system is 2, similar to the MA of a single lever. A single pulley travels twice as much as it takes to move heavy objects manually.
pulley

Considerations when designing and installing a pulley system

The capacity of the pulley depends on the type and diameter of the cable. Besides its diameter, its sheath should also support it well. The basic function of the pulley is also important. However, most people tend to ignore the pulley selection process, resulting in ineffective load-pull capabilities. To avoid such problems, different parameters must be carefully considered during design and installation.
During the design and installation of the pulley system, the ratio of the cable diameter to the largest pulley diameter must be considered. Those who work in the industrial sector will have an idea of ​​this ratio. The greater the D:d ratio, the greater the capacity of the cable to withstand the load. The best way to ensure secure design is to take the right information and use it to design a system that is both robust and secure.
When designing a pulley system, it is important to remember that the pulley needs to have enough power to operate safely. In addition to horsepower, the belt should have sufficient elongation to absorb shock loads. If the elongation of the belt is very small, it is very likely that the teeth will be sheared or broken, causing serious damage to the system. Extensive belt sag should be compensated for by offsetting the driven pulley. Finally, the frame supporting the pulley should be rigid. Otherwise, the non-rigid frame will cause center distance and tooth skipping changes.

Add more pulleys to the system

Adding more pulleys to the spool might have some effect. The friction between the rope and the pulley increases with the number of pulleys, which in practice limits the number of spools. The best solution is to combine the pulleys into one housing. If the load is small enough, adding a few pulleys probably won't make a difference.
Using multiple pulleys allows a single load to be lifted with half the force required. The longer the rope, the greater the mechanical advantage. In fact, a spool can withstand a load of 100 N. Additionally, adding more pulleys quadrupled the mechanical advantage. In this case, a single 100 N load would require a force of 25 Newtons.
When the rope is used, it stretches as the weight of the object increases. This will make the rope longer, increasing its length and increasing the distance over which the load can be lifted. Eventually, the rope will break and the lifted object will fall. Then you will have to buy a new rope. It may seem like an expensive proposition, but it pays off in the long run.

cast iron pulley

Cast iron pulleys are the most popular choice among industrial users. They are made of solid cast iron and usually cost very little. Their rims are held in place by a mesh that extends from a central boss. They also have spokes and arms that hold them in place. These pulleys are ideal for a variety of applications including fan belts, compressors and conveyors.
V-groove drive pulleys are ideal for general purpose pulleys. It has an inner diameter of one inch and is commonly used in feeders and ventilation curtain systems. Its steel straps prevent rust and ensure it meets or exceeds industry standards. 3-1/2" cast iron pulleys are also available. In addition to the V-groove drive pulley, there are similar pulleys for power transmission. The V-groove drive pulley is powder coated for added durability.
The cross section of the arm is elliptical, with the long axis twice as long as the short axis. The radius of the arm is equal to the diameter of the pulley. The thickness of the arm is a key factor to consider when purchasing a pulley. If you're not sure which material you need, you can always consider wooden or steel pulleys. They are lighter and have a higher coefficient of friction than metal pulleys.
pulley

timing pulley

Plastic timing pulleys have many advantages over steel timing pulleys. On the one hand, they are lightweight and corrosion resistant, making them ideal for applications that do not require high torque and tensile strength. Another benefit is their resistance to high temperatures. Plastic timing pulleys are ideal for applications involving flammable gases, solvents or particles. They can last for many years. For more information on the different types of plastic timing pulleys.
Vertical shaft drives require flanged timing pulleys. For large span drives, at least one of these pulleys must be flanged. The flange provides a secure connection to the shaft and prevents ratcheting of the timing belt. Finally, HTD timing belt teeth prevent timing belt ratcheting. These teeth need a large enough space to be seated. However, they can also cause a backlash. These pulleys are not suitable for applications where positional accuracy is critical.
Timing belt systems are designed to avoid such problems. The drive shaft and the driven shaft are aligned with each other. The pulleys are located on different planes and are connected by pitch lines. The pitch line of the timing pulley coincides with the pitch line of the belt. These pulleys are also easier to implement and maintain. It is better to use a synchronous system because the resulting gear system emits less noise than other systems.

China Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels     chain pulleyChina Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels     chain pulley
editor by czh 2022-12-28